Specially for your application: Sample preparation for the non-ferrous industry
Specially for your application: Sample preparation for the non-ferrous industry
The primary and secondary processes in non-ferrous metallurgy require laboratory analysis using optical emission spectroscopy, X-ray fluorescence or diffractometry. The accuracy and reproducibility of these analytical methods depends on perfect sample preparation.
Designed for your application: We offer you a comprehensive portfolio of solutions, specially developed for the requirements of a wide range of non-ferrous metals such as aluminum, copper, magnesium, lead, nickel, tin, titanium, and zinc. Our integrated systems optimally prepare solid and powder sample material for all relevant analysis processes- without contamination and material loss.. It is therefore no surprise that our machines are used in laboratories all over the world.
Whether complete automation or a stand-alone product: We plan and implement the solution that best suits your application. Our systems convince with their flexible, modular design and their highly precise and consistent performance. And what is about us? We are always on the move for you - and are working proactively today on technologies that will enable you to master the challenges of tomorrow. We will be happy to advise you.
HERZOG Non-Ferrous: our offer - your advantages:
- Products and services perfectly tailored to the requirements of the non-ferrous industry
- Excellent milling technology in manual and automatic machines for sample preparation of all non-ferrous sample types
- Different magazines for the convenient input of sample batches of different sizes with the automatic milling machine HN-FF
- Numerous options for special requirements and the processing of even complicated materials
- Premium quality from the market leader: in mechanical engineering, software, and service
Sustainable investment security
State-of-the-art solution for fully automated sample preparation and analysis of non-ferrous samples with HERZOG MetalLab
Fully automated solution for the preparation of powder samples from non-ferrous industry processes
powerful software:
Evaluation and monitoring of all relevant process and analysis data in the laboratory using PrepMaster Analytics
Convenient and simple operation of the systems using PrepMaster Core and PrepMaster Entry
Optimal for your application: Customized configuration
As an experienced partner to the non-ferrous industry, we offer you all the services you need for your successful automation project from a single source: consulting, engineering, implementation, installation, commissioning, training ,and maintenance.
Our solutions ensure perfect sample preparation - with short throughput times, high process reliability and an intelligent overview of all relevant process and analysis data. This gives you a solid basis for maximum analytical accuracy and precision.
Our technologies for sample preparation always take into account the special properties of the samples to be analyzed - as well as your individual requirements.
Your sample preparation and analysis should perfectly match your requirements. That's why we offer you a particularly wide range of options for your HERZOG non-ferrous milling machines:
Automatic milling machine HN-FF
- Different magazines such as turntable, chain, spiral or conveyor belt magazines
- Customized input and automatic processing of large and small batch quantities
Connection to pneumatic tube laboratory stations via belts - for automated unpacking, alignment, and transportation of the sample to the milling machine
With our automatic milling machine HN-FF you have a powerful tool for processing almost the entire spectrum of non-ferrous samples including aluminum, copper, magnesium, lead, nickel, tin, titanoium, and zinc as well as their alloys:
Automatic milling machine HN-FF
maximum application adaptation: special face milling cutters and turning inserts for processing difficult and very soft samples, e.g. with a high lead content
maximum safety: special equipment in the milling chamber for complete, residue-free discharge of the milling chips, e.g. for highly flammable magnesium samples
HERZOG solutions reliably meet the high demands of sample preparation in the non-ferrous industry, also for powder samples. These include:
- first-class reproducibility and standardization of all sample preparation steps - for reliable analysis results
- the avoidance of cross-contamination through special cleaning mechanisms (e.g. wet cleaning or rinsing the pulverizers with special granulate)
Sample preparation of aluminum bath samples
For the sample preparation of aluminum bath samples, oxides, and anode carbon, we provide you with complete solutions that efficiently cover all process steps:
Crushing:
The solidified samples are crushed using our HP-CA automatic jaw crusher, for example. A metal detector automatically detects pure metal pieces that could impair the subsequent sample preparation processes.
Pulverizing and pelletizing:
Sample preparation of powder samples from copper production
Powder samples from copper production cover a broad spectrum, ranging from geological samples and concentrates to slag, raw stone, anodes, and ash through to environmental samples. Numerous different analysis methods such as XRF, quantitative XRD, ICP and combustion analysis are used in quality control.
HERZOG laboratory systems enable the comprehensive, highly precise and accurate analysis of geological and technological copper samples. Our machines cover a wide range of preparation steps in first-class quality - including …
… moisture determination,
… filtration,
… drying,
… Pulverizing,
… Pelletizing,
… Fusion,
… Sieving,
… Homogenization,
… Splitting and …
… Bagging.
Non-ferrous industry: our solutions
All HERZOG non-ferrous components have been specially designed to meet the challenges of your industry and are perfectly tailored to each other. We offer you integrated solutions that are precisely customized to your requirements.
One of the most important prerequisites for reliable sample analysis by optical emission spectroscopy (OES) is the reproducible preparation of a high-quality milling surface. With the HERZOG HN-FF, we offer you a high-performance solution for the automatic sample preparation of non-ferrous samples. Our automatic cutting and milling machine has become the standard in most leading industrial companies - that for good reasons:
Automatic milling machine HN-FF
- excellent milling properties
- Flexible configurability
- Numerous options
- Compact dimensions
- Two milling spindles - for coarse and fine milling in one process step
- alternative: Use of one spindle for sample sawing, the other spindle for milling (variant HN-SF)
- Suitable for a wide clamping range and various sample shapes as standard
- Adaptation to specific sample shapes possible
Manual solution required?
Our HAF/2 milling machine for the semi-automatic preparation of samples is certainly the right choice for you.
When developing the HERZOG MetalLab, we focused on the requirements of your industry. Your advantages at a glance:
HERZOG MetalLab: Standard automation for OES analysis
- optimal solution for fully automated sample preparation and analysis of non-ferrous samples using optical emission spectroscopy
- Flexible configurability
- Compact design
- Highly efficient software control
- Short sample preparation times
- High analytical performance
- Automation control minimizes the need for operator intervention
- Available as a laboratory or container version
- Registration of individual samples and larger sample batches via magazines
- Sample handling and transportation using 6-axis robots
- Optional: automatic vision system (SparkPoint module)
- Optional: different marking systems (label, inkjet, needle, laser)
- optional: various output magazines
Our software provides you with significant advantages: The HERZOG PrepMaster Suite is a fully integrated SCADA system that can be used for the automation, control, recording and evaluation of all processes and data in your laboratory. The PrepMaster Suite is fully scalable, modular, and flexibly upgradable.
With the PrepMaster Core module, you are opting for proven monitoring and control software that has been specially optimized for the requirements of non-ferrous laboratories.
PrepMaster Core at a glance:
- Module of the HERZOG PrepMaster Suite
- machine-oriented code
- High reliability
- Highest possible system availability
PrepMaster Core - Functions for your non-ferrous laboratory:
- adaptive and priority-controlled sample management
- for fast and smooth sample processing
- Intelligent routings
- Trouble-free management of high sample loads
- Preference for priority samples
- Management and control of reference, monitor and standard samples
- for easy creation of laboratory-specific routinings
- Configuration of reference sample parameters
- Compiling schedules
- also more complex protocols for the use of standard samples
- automatic vision system
- Integrated SparkPoint module for high-resolution monitoring of sample orientation and surface and intelligent determination of spark points
- Highly precise positioning of the samples on the spark table
- Monitoring the system state
- Numerous integrated service tools
- Quick diagnosis of the functional state of the system
- Easy error analysis
- Optimized system efficiency
Our smart industry module PrepMaster Analytics manages the recording, documentation, evaluation and monitoring of all relevant data in your laboratory.
PrepMaster Analytics at a glance:
- Module of the HERZOG PrepMaster Suite
- Comprehensive overview of all important KPIs
- Improved process efficiency
- Optimized reproducibility of sample preparation and analysis
PrepMaster Analytics - Functions for your non-ferrous laboratory:
- Sample Vita
- Automatic collection of all analytical and sample preparation data
- Check validation status of the sample according to ISO 17025
- Calculation of measurement uncertainty
- for individual instruments, sample types and analysis programs
- Integration of measurement uncertainty in the presentation and evaluation of analysis results
- Efficient, standard-compliant laboratory and process control
- Analysis of system performance
- Automatic collection and evaluation of all KPIs such as throughput times, availability, and workload
- Simple evaluation of individual system sections such as transportation times of pneumatic tube sysem or times until OES analysis
- Condition Monitoring tool
- Module for monitoring the milling spindles
- Monitoring the machine bearings and the condition of the milling cutters in the HN-FF automatic milling machine
- also available for monitoring the performance of vibratory disk mills
Our products for the non-ferrous industry:
We have one suggestions for you:
We have 31 suggestions for you:
HAF/2:
Semi-automatic milling machine
- Material: Non-ferrous metals such as aluminum, copper, brass, zinc, lead, tin, etc. (cylindrical, disk-shaped, conical, mushroom-shaped, square)
- Semi-automatic sample preparation
HN-FF/HN-SF:
Automatic milling machine
- Material: Non-ferrous samples from aluminium, lead, copper, zinc, tin, brass and others (cylindrical, disc-shaped, mushroom/ ASTM, conical)
Fully automatic sample preparation
HP-CA:
Automatic jaw crusher
- Feed grain size: < 15 mm
- Final fineness: < 4 mm
Fully automatic sample preparation
HP-CM AUT:
Automatic mortar crusher
- Material feed size: < 200 mm
- Finale fineness: < 2 mm
- Gap width setting: 0-20 mm
- Fully automatic sample preparation
HP-MA:
Automatic vibratory disc mill
- Feed grain size: < 5 mm
- Feed volume: 100 ccm
- Fully automatic sample preparation
HP-MP:
Combined mill and pellet press
- Feed grain size: < 5 mm
- Feed volume: 100 ccm
- Fully automatic sample preparation
HP-MS:
Automatic vibratory disc mill
- Feed grain size: < 5 mm
- Feed volume: 100 ccm
- Fully automatic sample preparation
HP-PA:
Automatic pellet press
- Pressed pellets: Steel rings (40 mm, 51.5 mm)
- Max. pressure force: 400 kN
- Fully automatic sample preparation
HP-PD6:
Automatic diffractometer pellet press
- Pressed pellets: Steel rings (51.5 mm) with backloading button
- Fully automatic sample preparation
HP-PKM:
Automatic planetary ball mill
- Feed grain size: < 10 mm
- Feed volume: 125, 250, 500 ccm
- Fully automatic and manual sample preparation, magazine operation
HP-PS:
Automatic pellet press
- Pressed pellets: Steel rings (40 mm, 51.5 mm)
- Max. pressure force: 400 kN
- Fully automatic sample preparation
HP-SKM:
Automatic oscillating ball mill
- Feed grain size: < 10 mm
- Feed volume: 50, 80, 125 ccm
- Fully automatic and manual sample preparation
HR-HSK/B:
Pneumatic tube plant station
- Material: Metal samples (round, oval, double-thickness, cylindrical, conical, etc.), powder samples, others
Manual sending and receipt of carriers within the plant
HR-HS/L / HR-HSK/L:
Pneumatic tube laboratory station
- Material: Metal samples (round, oval, double-thickness, cylindrical, conical and others), powder samples, others
- Manual sending and receipt of carriers within the laboratory
HR-LA:
Automatic laboratory station
- Material: Powder samples
- Feed grain size: < 5 mm
- Feed volume: < 320 ccm
- Fully automatic receipt of pneumatic carriers, emptying, dosing and providing of samples
HR-W2/HR-W3:
Diverter for pneumatic transport systems
- Material: Metal samples (round, oval, double-thickness, cylindrical, conical, etc.), powder samples, others
- Automatic direction of pneumatic carriers
HS-F 1000:
Automatic milling machine
- Material: Steel, pig iron samples (round, oval, square, double-thickness), nonferrous samples (optional)
- Fully automatic sample preparation
HSC 550:
Jaw crusher
- Feed grain size: < 50 mm
- Final fineness: < 4 mm
- Manual and automatic sample preparation
HSC 590:
Jaw crusher
- Feed grain size: < 90 mm
- Final fineness: < 4 mm
- Manual and automatic sample preparation
HSM:
Manual vibratory disc mill
- Feed grain size: < 5 mm
- Feed volume: 100 ccm, 250 ccm, 10 ccm, 50 ccm
- Manual sample preparation
HSM 50:
Manual vibratory disc mill
- Feed grain size: < 5 mm
- Feed volume: 50 ccm, 10 ccm
- Manual sample preparation
HTP:
Semi-automatic pellet press
- Pressed pellets: Steel rings (40 mm, 51.5 mm), aluminium cups, free pressing
- Max pressure force: 400 kN / 600 kN
- Semi-automatic sample preparation
MetalLab:
Standard automation for non-ferrous samples
- Material: Non-ferrous samples, reference samples
- Fully-automatic sample preparation and analysis
OES Lab:
Standard Automation for OES analysis
- Material: Steel, non-ferrous samples, reference samples
- Fully automatic sample analysis
PrepMaster Analytics:
Analysis software
Software for automatic data acquisition, processing and monitoring of analyses, determination of key performance indicators, tool condition monitoring and reference sample management.
PrepMaster Core:
SCADA software
SCADA software for monitoring and controlling automation systems of any size
PrepMaster Entry:
SCADA software
SCADA software for monitoring and controlling compact automation and systems
PrepMaster IDE:
Integrated Development Environment
Integrated development environment for configuring and programming automations controlled by PrepMaster Core or Entry
PrepMaster Remote
PrepMaster Remote expands PrepMaster from a single-user system to a true multi-user system
TP 20 E:
Semi-automatic pellet press
- Pressed pellets: Steel rings (40 mm, 51.5 mm), aluminium cups, free pressing
- Max pressure force: 200 kN
- Semi-automatic sample preparation
TP und TP/2D:
Manual pellet press
- Pressed pellets: Steel rings (40 mm, 51.5 mm), aluminum cups, free pressing
- Max pressure force: 200 kN / 400 kN
- Manual sample preparation
